Home Forum Ask A Member 1.25hp Elgin

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  • #3799
    Doug Wilson
    Participant

      US Member

      Trying to get the flywheel off. There are no holes for the normal fly wheel puller any suggestions?
      It appears a previous owner replaced the coil with one too big and the flywheel magnet is hitting
      the plastic part of it, does not feel hard when it hits, piston is moving real smooth.
      Motor is real clean and looks to be pretty low hours.
      Doug

      Doug

      how is it motors multiply when the garage lights get
      turned off?

      #33195
      jim-moffatt
      Participant

        US Member

        Replacement coils are not available so try to make the one you have work or get a a parts motor.
        To remove the flywheel put a new nut on the crankshaft and thread it on down to about 2 turns from snug. That leaves a small gap. Then pick up the entire motor by the flywheel and give the nut a good rap with a medium weight hammer. it should pop off after a reasonable number of raps.

        #33198
        frankr
        Participant

          US MEMBER PAY BY CHECK

          Thousands of flywheels have successfully been removed as Jim just described. And many crankshaft threads have been damaged doing it. I suggest doing it another way.

          Take two nuts, the same size as the shaft, and a short bolt same thread size. The shorter the bolt, the better. Try for about 1" long. Run one nut up on the bolt, start the other one on just a couple of turns, then run the first one back down against the 2nd and tighten them together. Screw the tool on the shaft hand tight, LIFT UPWARD on the flywheel, and give the tool a sharp rap with a hammer. Hit it squarely, so as not to bend it. You are actually driving the shaft out of the flywheel. If it doesn’t come, rap it again. It may take two or three hits, or more. A 12oz hammer is perfect. Put away that sledge and don’t bash it. It’s the shock that loosens the flywheel, not the bash. IT WILL COME OFF, without damage. Believe me, I’ve done it thousands of times, with the very tools shown below.

          EDIT: What I just suggested is a redneck way of doing exactly what the special tools sold by Techumseh do. (second picture)

          EDIT EDIT: Either tool, the secret is the force is applied to the end of the crankshaft, not on the threads.


          screenshot on pc


          image hosting more than 5mb

          #33199
          Tubs
          Participant

            Sent you a PM
            Check your messages at
            the top of this page.

            A "Boathouse Repair" is one thats done without having tools or the skills to do it properly.

            #33201
            jim-moffatt
            Participant

              US Member

              A proper tool is the best way but what I described works if there are enough threads engaged. The impact is spread. I have never damaged a crank just the top thread or 2 of the nut. I fix them with a proper size tap. I work on small motors only.

              #33208
              frankr
              Participant

                US MEMBER PAY BY CHECK

                Jim I didn’t mean to offend you in any way. I know you have lots of experience and don’t go around destroying crankshafts. My comment was made concerning the novice that beats on the nut and mushrooms the end and/or bends the crank. I’m sure you and I both have seen lots of ruined cranks from doing that. And once the crank threads are buggered up, lots of luck tightening the nut to proper torque. The knocker is so effective and easy and cheap to make, so I suggest it.

                #33212
                Doug Wilson
                Participant

                  US Member

                  ok thanks will give it a try

                  Doug

                  how is it motors multiply when the garage lights get
                  turned off?

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