Home Forum Ask A Member 1941 johnson model TD 15

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  • #6633
    philbilly-81
    Participant

      I have a 1941 5hp Johnson seahorse I need to replace the plug wires the coils I believe are good but the wires are soldiered on to the coils. Is their replacement coils for this motor that the plug wires actually plug into the coil or should I just soldier new wires onto these coils. I would also like to know how long the wires are to get new ones. I know they need to be copper marine wires already. Part number is what I’m looking for

      #55058
      Buccaneer
      Participant

        US Member

        You can solder new wires on. Just buy a few feet of wire
        and cut them an inch or or two longer than the old.
        Places like this sell wire by the foot, or a good auto parts store.
        https://brillman.com/product/b9921-001- … -the-foot/
        You just have to be careful not to over heat the coil terminal, or
        you’ll ruin the coil. The secondary winding attached to the terminal
        is thin as hair.
        The secret is a good hot soldering iron that will solder "fast",
        and of course flux and electrical solder.

        Prepare to be boarded!

        #55062
        philbilly-81
        Participant

          do u know anything about getting a new coil if I mess it up.

          #55065
          steveh
          Participant

            The wire needs to be 7mm copper core. Tractor Supply sells a wiring kit for vintage tractors for about 10 bucks, and that is what I’ve used.

            Coils are no longer available, except from parts motors. The technique I’ve used to solder new wires on these coils was to tin the wire first, then put the wire in place on the coil and gently touch the soldering iron to the tinned part of the wire. As soon as the solder melts into place, I blow in it to cool it quickly.

            #55074
            garry-in-michigan
            Participant

              Lifetime Member

              Be gentle – the high voltage wire is tiny to get the number of windings in there for the needed high voltage. The wires are soldered to a "L" shaped tab that is taped to the coil. Excessive heat can damage the tape. Pulling or twisting can damage the connection. I clip the old wire (If soldered) leaving solder on the coil. Pre bend the new wire so the tinned end rests against the coil solder. Then touch the iron to the wire just long enough for the solder to melt around it. Good connection – no strain on the tab. . . 😉

              #55078
              Anonymous

                I’ve often wondered if using something like a pair of hemostats as a heat sink would work?

                #55109
                philbilly-81
                Participant

                  how much would this motor be worth if I get it running if u cant find coils anymore

                  #55110
                  Doug Wilson
                  Participant

                    US Member

                    I have had good luck cutting the wire about an inch from the coil stripping it, twisting together
                    and solder there then slide heat shrink tubing over the splice that way it keeps the heat away from the
                    coil. Worked well so far on the A-50, K-50 and Handitwin.
                    Doug

                    Doug

                    how is it motors multiply when the garage lights get
                    turned off?

                    #55188
                    reivertom
                    Participant

                      US Member
                      quote philbilly.81:

                      how much would this motor be worth if I get it running if u cant find coils anymore

                      Look around, TD 20 coils can be had from parts motors all over the country. These are nearly the same motor. The most obvious difference is the dull aluminum paint and the harder cast gas tank, and the post war motors all had recoil starters (I think). The cast tank is why the earlier TS motor’s tanks aren’t all dented up, like the later TDs. The decals are a little different , too. After WW2 they resumed building these 5 hp motors with a Sea Mist Green paint job and a few other changes I mentioned. They were extremely popular and can be found everywhere.

                      #55685
                      philbilly-81
                      Participant

                        I have my wires and they are attached. thank u very much everyone

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