Home Forum Ask A Member 1945 Evinrude Lightfour Prop Collar?

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  • #263159
    Buccaneer
    Participant

      US Member

      The prop I ordered for the subject motor arrived in the mail today.
      Included was the prop nut. I thought “good”…….. quick clean, paint,
      and throw the motor in the test tank.
      As I was measuring up a brass shear pin for the installation, I realized
      I’m missing something that retains the shear pin in place. lest it ends
      in the lake, motor revving, and me rowing home.

      I believe it’s some kind of “cup” affair that goes over the shear pin,
      and the prop nut holds the cup in place.

      I can’t find an actual photo of one, but I presume it’s the piece
      the parts diagram calls the “Prop Collar”.

      It seems like I’ve seen similar parts that I’m imagining, like
      a brass cup.

      Perhaps I can make a cup on the lathe out of brass or aluminum,
      but if anyone knows what one for this motor looks like, that would
      be great!

      Prop-Collar

      DSCN4114

      DSCN4113

      DSCN4115

      Prepare to be boarded!

      #263190
      labrador-guy
      Participant

        US MEMBER PAY BY CHECK

        Buc, my internet finally started working again, the heat really slows things down around here.  I read your post and I went out in the garage in my BVD’s and took a couple pictures of that propeller collar.   Maybe the cover from a bottle of olives might work!  It looks like it might be stainless but for sure you need something to hold your pin in it’s spot!

        dale

        IMG_0001-003

        IMG_0002-003-1

        • This reply was modified 3 years, 6 months ago by labrador-guy.
        • This reply was modified 3 years, 6 months ago by labrador-guy.
        • This reply was modified 3 years, 6 months ago by labrador-guy.
        #263208
        Buccaneer
        Participant

          US Member

          Much appreciated Dale!
          I’m heading out in the garage shortly, and will see what I can find or make.
          Heat wave here too…….. hot and muggy.

          Prepare to be boarded!

          #263218
          Buccaneer
          Participant

            US Member

            I got started on making a new prop collar / cup, but circumstances
            beyond my control caused me to close up the shop for today.
            So far I machined out a circular blank by trepanning it on the
            lathe, out of 1/16″ brass plate, and am going to try to “metal form”
            it on the lathe, forcing it over a piece of round stock that’s machined
            to the size of the prop hub.
            No idea what tool I’ll use yet to form the cup, but I may have to anneal the
            brass some so it doesn’t crack.
            I’ve never tried it before, but have watched people on YouTube from brass pots, etc.

            DSCN4116

            DSCN4118

            Prepare to be boarded!

            #263286
            Buccaneer
            Participant

              US Member

              My “metal spinning” career on the lathe is over, after two attempts!
              The 1/32″ brass plate was way too thick to manipulate, ever after
              I tried heating it up with the little bottle torch. Doubt if the big torch
              would have made it turn out better.

              The second attempt was out of some .010 brass sheet stock, and
              was “better”, and probably could have used it in a pinch, but…….

              I decided to machine a cap / collar out of aluminum round stock.
              The tricky part was that the thickness of the collar that’s sandwiched
              between the prop and prop nut could only be .020, or you cant
              get the prop nut cotter key installed.
              So far it’s survived a two minute barrel test…… hopefully it will
              make it through the future lake test!

              DSCN4119

              DSCN4120

              Prepare to be boarded!

              #263294
              dave-bernard
              Participant

                US Member

                If you need thicker cap, remove a little from the nut to fit the cotter pin.

                #263314
                Buccaneer
                Participant

                  US Member

                  If you need thicker cap, remove a little from the nut to fit the cotter pin.

                  That’s a excellent idea Dale……. wished I would have thought of it
                  before I made the cap thinner!
                  If the cap cracks, I’ll know what to do now, lol.

                  Prepare to be boarded!

                  #263316
                  dave-bernard
                  Participant

                    US Member

                    .do it before you lose the prop.

                    #263324
                    Buccaneer
                    Participant

                      US Member

                      .do it before you lose the prop.

                      After thinking about it, even if the collar breaks loose,
                      the nut and cotter key will keep the prop from falling off,
                      but a guy could end up rowing, and that’s no fun either!

                      Prepare to be boarded!

                      #263329
                      Tubs
                      Participant



                        I’m no fan of rowing either. I take a small
                        motor as backup the first few times out.
                        Maybe you could find someone who might
                        have a spare motor they would let you borrow?
                        Tubs
                        .

                        A "Boathouse Repair" is one thats done without having tools or the skills to do it properly.

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