Recently acquired a 1958 Evinrude 5.5 hp Fisherman. I have finished the rebuild and awaiting warmer weather to barrel test. Today I struggled with reattaching the cowl, a lot of twisting and maneuvering and in the process scratched the side of the cowl with the shift lever. The spacing between the cowl and the shift level is very tight. Any suggestions on how to get it back on. I was going to repaint the cowl but with this issue the repainted cow will surely get scratched.
I do own a 1958 10 hp Sportwin that allows the shift lever to be inverted clearing the way to remove and install the cowl…
The special shift lever was used on Gale motors. Can be retrofitted on your Evinrude if you so desire.
Otherwise, remove the lower spark plug and put the shifter in reverse. Put the front end of the cowl on first, then with everything positioned just so, the rear. Yeah, I know, it’s a pain. Johnson had it over us in that instance.
Slip one of your old socks on over the shift lever to prevent scrathing the cowl. It helps the cowl slide right on past the shift lever too.
Hope it helps!
Respectfully,
Bob
Yes, this seems to be the best method. Sometimes, shifting into forward or reverse gear helps also. You are not alone, this is a wrestling match at best. But, the sock will protect your engine cover at least.