Home Forum Ask A Member 1959 Evinrude 35 hp

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  • #266200
    tinkerman
    Participant

      Trying to finish up a project I started a while back. Old motor hasn’t ran in a while. Got it started and it’ll idle. When I put it in gear the throttle will not advance. I can’t determine what shifting into gear is supposed to engage or disengage to allow the throttle to advance. Tinkered with it a bit this morning and now also the ignition switch won’t kill the motor, have to choke it out. It didn’t do this the first couple times I had it running. Wanting to get it out on the water tomorrow but need to figure the throttle out thanks

      It's a jungle out there.

      #266245
      JZago
      Participant

        One thing that comes to mind is the throttle/shifter lock above the shifter.  Has it become stuck?  I’m in the middle of an RJE-19 (Javelin) restoration.  It’s a 1957, but the ’59 should have the same part.  I am using parts for the restoration from an RDE-19 I had sitting around. Here is one photo from the RDE-19 tear down which shows the throttle/shifter lock.  It just seems like the easiest thing to check.

        #266261
        tinkerman
        Participant

          Everything looks in order on this side of the engine, and everywhere actually. What does the mercury switch control on the opposite side of the motor? Could it be bad? Could it be bypassed?

          It's a jungle out there.

          #266265
          fleetwin
          Participant

            US Member

            Those mercury switch(es) are there to keep the engine from “running away” when quickly decelerated.  And yes, if they are broken, you might not be able to shut the engine off with the key switch

            #266267
            tinkerman
            Participant

              Well I solved the throttle problem. Right under the plug wires in the pic, I had this linkage upside down causing it to bind up and not allow WOT. So now it’s just the won’t turn off situation but I don’t really think it’s the Merc switch because the first few times I started it everything was fine. Just seems it would be odd timing for em to go out about the time I decide to bring the motor back to life. Hopefully just a ground issue or something. It has all new wires on everything with the exception of the harness plugs. Anyway thanks for the ideas. A little here a little there, I’ll get it smoothed out!

              It's a jungle out there.

              #266276
              JZago
              Participant

                tinkerman,

                I’m happy to hear that you found the problem.

                As for the kill switch, are the wire ends cleaned and tight?  If so, the contacts on the inside may be corroded.  You can rule it out by replacing the switch wires with a couple pieces of spare wire laying around.  If the engine dies when you touch the two wires together, you will know that the switch is bad.

                The mercury switch you showed in your picture is actually a vacuum cut-out switch.  As fleetwin mentioned, it stops the motor from over-reving if you shear a drive pin on the prop shaft.  There is a diaphragm and a spring inside it that will ground out the ignition if it produces enough vacuum from the crankcase.  It can be, and often is, bi-passed because they can cause issues.

                • This reply was modified 2 years, 8 months ago by JZago.
                #266278
                JZago
                Participant

                  Another way of testing the switch is by using a multimeter.  If you don’t have continuity through the switch when it is pushed, the switch is bad.

                  #266279
                  Mumbles
                  Participant

                    There should be two mercury switches on your motor if it’s electric start. One of them prevents the starter from working  if the throttle is open too far. The other one is wired into the vacuum cutout switch circuit which prevents the motor from running away or over revving with the throttle closed.

                    If you are adventurous and like to live on the edge,  you can either bypass them or  remove them altogether, especially if they don’t work anymore.

                    #266287
                    tinkerman
                    Participant

                      I actually think their working ok. The last time I started it the ignition switch turned it off. I’m just about ready to take it for a lake test. And adjust the carbs out and see how it’s gonna perform. Still gotta install and  wire the lights and one more coat of paint if they ever ship it. Anyways thanks for all the help and information!!

                      It's a jungle out there.

                      #266315
                      crosbyman
                      Participant

                        Canada Member

                        got your red book downloaded ???   info is all in there !

                        Joining AOMCI has priviledges 🙂

                        • This reply was modified 2 years, 8 months ago by crosbyman.
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