Home Forum Ask A Member 1964 Evinrude 9.5? Identify and Maintenance

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  • #279015
    mjdoman
    Participant

      Fleetwin:

      I’m not sure about the long or short shaft engine.  Attached is a photo of the whole thing. I believe I mentioned this but yes, this things has seen sea water.  I would say for about 3-5 years he brought it down to florida (gulf saltwater) and then back up to Jersey (lake).

      I finally did try to shift and the brass brackets I have been mentioning did go up and release the rod.  So that wasn’t it – I figured as much cause this thing would not budge.

      So as you suspect, there IS something else keeping the lower end from coming off.

      On the advice of LeeRoy (who I have been emailing) I cut 2 wooden wedges and tried to force them into the gap at the front and back of the unit.  As I drove them in, the whole thing kept sliding and moving since I had no method to keep it all still.  The motor is mounted on the back of the boat.  Even after driving them in until a lot of the wood got scraped off where it entered the gap, I still can’t get it off.

      So frustrated.

      ugh.

      I suppose I could assume that the issue that caused it to over heat was a plastic bag or something and try to go out again.  I mean it ran for at least 5-6 minutes before showing signs of trouble.  But I guess that would be a risk.

      #279016
      mjdoman
      Participant

        Here is a photo of the motor so you can tell if it is a long or short shaft motor.

        I believe I mentioned this but yes, this things has seen sea water.  I would say for about 3-5 years he brought it down to florida (gulf saltwater) and then back up to Jersey (lake).

        I did as you guys suggested and tried to shift it.  The shifter did move the brass brackets off of the steel bar coming up from the propeller end.

        So there is something else keeping the lower end from coming off.  I cut 2 wedges and tried to force them into the gap at the front and back of the unit.  As I drove them in, the whole thing kept sliding and moving since I had no method to keep it all still.  Its on the back of the boat.

        Even after driving them in until a lot of the wood got scraped off where it entered the gap.

        Still can’t get it off.  So frustrated.

        #279039
        mjdoman
        Participant

          As it turns out – My motor is a long shaft

          How does that change things?

          #279057
          fleetwin
          Participant

            US Member

            Yes, it is a long shaft engine.  Being a long shaft engine doesn’t really make much of a difference, except for that spacer tube between the impeller housing and the exhaust hsg.

            Using the wood as a wedge probably won’t be too effective, the wood will probably just get shaved down as it is driven between the housing and extension.  Perhaps you should try removing the four screws holding the extension housing to the exhaust housing, letting it slide down, then prying in between the extension housing and the exhaust housing.  Put the wood up against the exhaust housing and pry between the wood and the extension housing.  The extension housing is easily replaced if damaged or gouged up.  You will need a couple of decent prying tools, or very large/long screwdrivers.

            Again, it is the impeller key that is keeping the driveshaft from just pulling out of the gearcase.  Prying will eventually force the key through the aluminum housing.  Or, perhaps you could get in there with an air chisel and just break up the aluminum impeller housing releasing its grip on the impeller key.  Needless to say, the air chisel is pretty harsh method, so care must be used to avoid damaging the gearcase housing.  Again, it is no big deal if the extension housing is damaged, it is easily replaced with a used one.  The aluminum impeller housing can be replaced as well if it gets “sacrificed”.

            Once again, that reverse lock is automatically engaged when shifted into reverse.  So, try to push the gearcase back up into place so the gear shift can be placed in neutral which should release the lock.  If not, just get underneath that stern bracket with a screwdriver and pry the locking lever up and off the trim pin so the engine can be tilted up.

            A couple of seasons of salt water use is usually all it takes to rust up the driveshaft/crank splines, unfortunately.

            #279070
            Monte NZ
            Participant

              International Member

              Is it worth hanging the motor upside down by the gearbox and prop shaft while prying it apart……..use the weight of the motor as well as wedges etc,

              but do make sure the motor is tethered with cushioning below the powerhead  should it break adrift.

              Best of luck!

              Monte NZ

              #279076
              joecb
              Participant

                US Member

                Martin, any progress with this motor? Looking back at the earliest messages, I realize now that you are a neighbor, If I had realized this earlier I could have been more helpful. I’m in Farmington Hills. Give me a call  248 four seven eight – 0808

                There exists a good-sized community of “old outboarders” in the neighborhood… many resources available.

                Joe B

                1 user thanked author for this post.
                #279078
                fleetwin
                Participant

                  US Member

                  Martin, any progress with this motor? Looking back at the earliest messages, I realize now that you are a neighbor, If I had realized this earlier I could have been more helpful. I’m in Farmington Hills. Give me a call  248 four seven eight – 0808

                  There exists a good-sized community of “old outboarders” in the neighborhood… many resources available.

                  Joe B

                  Cool!  This would be great…

                  #279444
                  mjdoman
                  Participant

                    Joecb:  Thanks so much! Thanks I am at my wits end here. I will call you

                    For the rest of you kind people, Here are some more photos in a progressive zoom so you can see exactly this gasket I found all chewed up.  Don’t know if that help.

                    Martin

                    #279447
                    mjdoman
                    Participant

                      Try again…

                      #279483
                      mjdoman
                      Participant

                        Trying to send – don’t know why errors

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