Home › Forum › Ask A Member › 1964 Evinrude 9.5? Identify and Maintenance
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joecb.
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August 9, 2023 at 4:33 pm #279015
Fleetwin:
I’m not sure about the long or short shaft engine. Attached is a photo of the whole thing. I believe I mentioned this but yes, this things has seen sea water. I would say for about 3-5 years he brought it down to florida (gulf saltwater) and then back up to Jersey (lake).
I finally did try to shift and the brass brackets I have been mentioning did go up and release the rod. So that wasn’t it – I figured as much cause this thing would not budge.
So as you suspect, there IS something else keeping the lower end from coming off.
On the advice of LeeRoy (who I have been emailing) I cut 2 wooden wedges and tried to force them into the gap at the front and back of the unit. As I drove them in, the whole thing kept sliding and moving since I had no method to keep it all still. The motor is mounted on the back of the boat. Even after driving them in until a lot of the wood got scraped off where it entered the gap, I still can’t get it off.
So frustrated.
ugh.
I suppose I could assume that the issue that caused it to over heat was a plastic bag or something and try to go out again. I mean it ran for at least 5-6 minutes before showing signs of trouble. But I guess that would be a risk.
August 9, 2023 at 4:44 pm #279016Here is a photo of the motor so you can tell if it is a long or short shaft motor.
I believe I mentioned this but yes, this things has seen sea water. I would say for about 3-5 years he brought it down to florida (gulf saltwater) and then back up to Jersey (lake).
I did as you guys suggested and tried to shift it. The shifter did move the brass brackets off of the steel bar coming up from the propeller end.
So there is something else keeping the lower end from coming off. I cut 2 wedges and tried to force them into the gap at the front and back of the unit. As I drove them in, the whole thing kept sliding and moving since I had no method to keep it all still. Its on the back of the boat.
Even after driving them in until a lot of the wood got scraped off where it entered the gap.
Still can’t get it off. So frustrated.
August 10, 2023 at 4:16 pm #279039As it turns out – My motor is a long shaft
How does that change things?
August 11, 2023 at 10:58 am #279057Yes, it is a long shaft engine. Being a long shaft engine doesn’t really make much of a difference, except for that spacer tube between the impeller housing and the exhaust hsg.
Using the wood as a wedge probably won’t be too effective, the wood will probably just get shaved down as it is driven between the housing and extension. Perhaps you should try removing the four screws holding the extension housing to the exhaust housing, letting it slide down, then prying in between the extension housing and the exhaust housing. Put the wood up against the exhaust housing and pry between the wood and the extension housing. The extension housing is easily replaced if damaged or gouged up. You will need a couple of decent prying tools, or very large/long screwdrivers.
Again, it is the impeller key that is keeping the driveshaft from just pulling out of the gearcase. Prying will eventually force the key through the aluminum housing. Or, perhaps you could get in there with an air chisel and just break up the aluminum impeller housing releasing its grip on the impeller key. Needless to say, the air chisel is pretty harsh method, so care must be used to avoid damaging the gearcase housing. Again, it is no big deal if the extension housing is damaged, it is easily replaced with a used one. The aluminum impeller housing can be replaced as well if it gets “sacrificed”.
Once again, that reverse lock is automatically engaged when shifted into reverse. So, try to push the gearcase back up into place so the gear shift can be placed in neutral which should release the lock. If not, just get underneath that stern bracket with a screwdriver and pry the locking lever up and off the trim pin so the engine can be tilted up.
A couple of seasons of salt water use is usually all it takes to rust up the driveshaft/crank splines, unfortunately.
August 11, 2023 at 5:15 pm #279070Is it worth hanging the motor upside down by the gearbox and prop shaft while prying it apart……..use the weight of the motor as well as wedges etc,
but do make sure the motor is tethered with cushioning below the powerhead should it break adrift.
Best of luck!
Monte NZ
August 11, 2023 at 6:27 pm #279076Martin, any progress with this motor? Looking back at the earliest messages, I realize now that you are a neighbor, If I had realized this earlier I could have been more helpful. I’m in Farmington Hills. Give me a call 248 four seven eight – 0808
There exists a good-sized community of “old outboarders” in the neighborhood… many resources available.
Joe B
1 user thanked author for this post.
August 11, 2023 at 8:15 pm #279078Martin, any progress with this motor? Looking back at the earliest messages, I realize now that you are a neighbor, If I had realized this earlier I could have been more helpful. I’m in Farmington Hills. Give me a call 248 four seven eight – 0808
There exists a good-sized community of “old outboarders” in the neighborhood… many resources available.
Joe B
Cool! This would be great…
August 20, 2023 at 10:20 am #279444Joecb: Thanks so much! Thanks I am at my wits end here. I will call you
For the rest of you kind people, Here are some more photos in a progressive zoom so you can see exactly this gasket I found all chewed up. Don’t know if that help.
Martin
August 20, 2023 at 10:21 am #279447Try again…
August 21, 2023 at 6:45 am #279483Trying to send – don’t know why errors
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