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green-thumbs.
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July 29, 2025 at 4:46 pm #298627
Total newbie to working on outboards. I have a 1973 Evinrude 6hp Fisherman and also a 1989 Evinrude 40 hp electric start tiller. Not totally an “antique”, but still old for me. These were both my Dad’s engines he kept them well maintained and stored clean.
I’m an empty nester and want to get these tuned up (neither has run in 15 yrs). What tools do you recommend I start with. I do have a compression gauge, torque wrench, socket set in Metric and Inches. Screwdrivers, hammers, feeler gauges, original manuals that came with the engines and also two shop manuals. Did my Dad miss leaving me anything I’ll need before going on this exciting adventure.
thanks-mz
July 29, 2025 at 5:21 pm #298628An OMC style, heavy duty flywheel puller.
Something similar to this one, heavy duty, and with a variety of
different size shoulder boltsPrepare to be boarded!
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July 29, 2025 at 6:32 pm #298630Well said Buc. If you and I had a dollar for every flywheel or crankshaft that was damaged by the incorrect use of the wrong type of puller…..we’d have enough money to buy more outboards at Tomahawk!
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July 29, 2025 at 8:32 pm #298635I would also recommend getting a strap wrench. They are great at holding flywheels in place while removing/torquing the flywheel nut. They really work great for getting a grip on round parts like flywheels/oil filters. I have an 18 inch strap wrench that will get a good grip on most older omc flywheels
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July 30, 2025 at 7:58 am #298642I suggest getting a lower end gear oil pump to fill the gear case. Also a digital volt/ohm meter to check continuity and resistance. Both tools can be purchased fairly cheap and are very useful.
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July 30, 2025 at 10:21 pm #298661Tool I use the most. Seems like most every day it comes in handy for something.
A "Boathouse Repair" is one that done without having tools or the skills to do it properly.
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July 30, 2025 at 10:40 pm #298663In addition to the tools the others mentioned, I recommend a long – longnose pliers and one that has the nose end at an angle. Good for retrieving screws, nuts, snap-rings, etc. dropped under the carb, and other places. Like the set below for about $10.00. When working with screws and nuts on or near the powerhead, in some cases it’s a good idea to put a rag or big paper towel under the work area to catch dropped parts:
Dave
https://www.harborfreight.com/11-in-straight-90-offset-long-reach-pliers-2-piece-64081.html
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July 30, 2025 at 10:51 pm #298664Don’t buy any of these
Best,
PM T2He's livin' in his own private Idaho..... I hope to go out quietly in my sleep, like my grand-dad did..... and not screaming, like the passengers in his car...
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July 31, 2025 at 6:44 am #298670The OMC main jet remover/installation tool is a must: 317002
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July 31, 2025 at 7:06 am #298672A good handheld impact driver and associated bit set is one of the most important tools for this hobby.
Improvise-Adapt-Overcome
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