I wanted to ask about the muratic acid idea. I’ve used it on aluminium before to remove heavy corrosion
Be careful with this stuff as muriatic acid is bad stuff and it will dissolve aluminum right in front of your eyes! In fact, I use it undiluted to dissolve aluminum which has wiped onto cylinder walls from scuffed or scored pistons. This only take a few minutes before neutralising the acid in a baking soda solution. Since it won’t dissolve cast iron or steel right away, it also gets used to remove rust and deposits from marine exhaust manifolds and risers and other parts which can’t be glass beaded or sand blasted.
I can’t emphasise enough to wear gloves, eye protection, and avoid breathing the fumes at all costs when handling this stuff! It’s dangerous!
Here’s a cylinder with aluminum transfer on the wall from the scuffed pistons. Honing alone won’t remove the aluminum so a bit of muriatic does before honing.