Great to hear from you George! I was wondering how that KG9 project was coming along.
Jeff is right. Inspect those little needle bearings with a bright light and a magnifier of some sort. If that crankshaft is good, you definitely don’t want to mess it up with pitted needle bearings.
Try a ratchet or breaker bar with a goodphillips socket on that center main bearing. You’ll get there.
The mercury site is an excellent resource for these kinds of issues. If you pay the annual fee for a one year membership, it’ll more than pay for itself. In the “current projects” section, there are a number of recent 4 cyl builds and they will take you through the process. Less than a year ago, one of the best power head rebuilders did a very good thread on a KG9. Lots of knowledgeable guys on that site too, just like this excellent site.
Remember we love pictures too!
Scott