Home Forum Ask A Member 1969 Johnson 25 hp 25R69D

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  • #1868
    Buccaneer
    Participant

      US Member

      I just brought home the subject outboard today, after spending a whole $7.00
      on an online auction. It was listed as "For Parts or Repair".
      I have not decided what to do with it yet as I just started to inspect.

      It has spark on both cylinders, so that’s a good start.
      Compression after 5 pulls, Top 98, Bottom 105

      It was set up with remote shift and electric start.
      Starter motor is missing, as well as tiller handle.

      It’s missing the prop, electric choke solenoid, manual choke knob,
      knob for carb adjustment, and engine "stop" button.

      The carburetor was there, but loose, so there may be parts missing
      on it as well, i.e., springs, etc.

      Questions…..
      What’s expected compression on this unit?

      If it’s converted back to all manual start & control,
      are they are bear to start? My shoulders aren’t that
      good anymore!

      The online parts diagrams at Discount Marine, etc., do not show
      an electric starter or associated parts. Does that mean it was added
      from a later motor, special order, or ??????
      What part number would the electric starter be?

      Thanks for any help!

      Prepare to be boarded!

      #18977
      chris-p
      Participant

        100 would be acceptable, as you have.

        That model doesn’t have the compression relief system. On a boat its not terrible to start, on a stand is a different story!

        The starter was likely added on it.

        http://www.marineengine.com/newparts/pa … um=ARC5376

        http://www.marineengine.com/newparts/pa … OMC0175019

        #18978
        chris-p
        Participant

          Here are more for sale

          http://www.ebay.com/itm/STARTER-JOHNSON … a8&vxp=mtr

          http://www.ebay.com/itm/NEW-STARTER-OMC … b3&vxp=mtr

          #19010
          Buccaneer
          Participant

            US Member

            Thanks Chris, looks like there’s an abundance of starters.
            Will have to see what little parts attached to the carb
            may be missing, go thru everything, and see if it’s a runner.

            Prepare to be boarded!

            #19117
            Buccaneer
            Participant

              US Member

              I looked at the seven dollar outboard a little more today,
              and notice on the power head the dark green Johnson paint
              peeling off, and pretty blue paint underneath……… then
              I notice the core plug in the block that says…….
              Evinrude15035.
              Internet search shows that my 1969 Johnson 25 hp has
              a 1961 Evinrude 18 hp power head in it.

              Questions….
              Is this possible, or was someone being funny and put an older core
              plug in it?
              My repair manual only goes back to 1969, and it shows that
              the 1969 thru 1972 18 hp, 25 hp Evinrudes, and the 20 hp and 25
              hp Johnsons all had the same bore and stroke.

              Q. It appears from the manual that the difference in HP in these
              motors come from the rpm’s they’re running at.
              The carburetor on this unit looks just like the one that’s suppose
              to be on the 1969 25 hp Johnson, and perhaps is.

              Q. If I get this motor running, how do I know if it’s going to be an
              18 hp or 25 hp?

              I notice that the 1961 18 hp Evinrudes and 1969 Johnson 25 hp
              have different part numbers for the pistons, but I’m not sure
              if the bore and stroke are the same?

              Thanks for any enlightenment!

              Prepare to be boarded!

              #19131
              johnyrude200
              Participant

                The 18-20-25’s are not the same motors. If your block has an 18hp plug, unless someone was playing a joke, I’d assume it’s an 18hp motor. The other way to tell is to look for a P/N on the crank and cylinder head (which would be on the inside of the head, generally, but may be stamped on the outside on the port side near the plugs).

                To my knowledge, there was a change in the pistons, crank, and cylinder head (and perhaps the port distances) to help get more HP. What may further complicate things is if someone decided to throw a 25hp carb onto an 18hp block. The carbs in the later 18 and 25’s use the same carb casting, but different orifices, so you’d have to pull the high-speed orifice and cross reference the orifice number with what the respective HP motors use.

                I will say that if I see one of these showing 90-100PSI, 1st make sure the cylinders aren’t bone dry. That is usable, but in my opinion, getting on the low side for these size motors. I aim for 115-120+ on both cylinders as an OK number. Spray some fogging oil in there and see what happens. It may shoot up 30-40 points on your gauge and put you where you want to be (I’ve seen them go as high as, believe it or not, 150-155 on really nice motors).

                The electric start bracket is the valuable part of that motor. Everything else is pretty common stuff.

                #19135
                Buccaneer
                Participant

                  US Member

                  Johnyrude, thanks for your reply. Good information. I’ll have to remember
                  to check the carb orfices to see which motor it belongs to. Guess for
                  the most part, I’ll go thru the carb, check out the points, timing, etc.,
                  and see if it runs, then decide from there.

                  Prepare to be boarded!

                  #19184
                  benchrascal
                  Participant

                    Before you go blowing any money on that motor it might do well to tear into the lower end .Does not cost much to open and reseal it but a bad clutch dog and worn forward gear can ruin your whole day .The reason I would do that is if that is truly a 1969 motor it is before the spring and detent balls were introduced and they loved to pop out of gear.It will run and idle with your compression numbers but don’t expect outstanding power.

                    #19186
                    Buccaneer
                    Participant

                      US Member

                      Benchrascal, Thanks for the sage advice. All I know about the lower
                      unit is that it seems to shift okay on the test stand.

                      Prepare to be boarded!

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