I searched the threads about the power-head base gaskets, but didn’t see anything about foregoing the gasket and using some type of “Form-A-Gasket” such as the original Permatex #2 (non-hardening), or the newer Permatex Optimum series designed for easy disassembly.
I just replaced the water pump impeller in a 5.5 Hp, Johnson CD-15. Prior to removing the power-head, I noted that the gasket is about 1/16″ thick. I’m wondering if the gasket provides a critical clearance. The drive shaft seal is essentially “spring loaded” with the spring beneath the carbon seal, O-ring, etc., so I’m wondering why I haven’t seen anyone mention using Form-A-Gasket.
I understand that you wouldn’t want to over-apply a gasket-maker that could squeeze out, break away, and cause a cooling system clog.
1956 Johnson 15 Hp, FD-10
1957 Johnson 5.5 Hp, CD-14
1958 Johnson 5.5 Hp, CD-15