Home › Forum › Ask A Member › Sealant or not on old NOS fiber gaskets?
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Don.
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February 19, 2026 at 8:45 am #304820
another practical book to download … included converting oldies to pumps instead of pressure tanks
changing impeller on some models looks tricky but really not that hard. visit vintage outboard .com for gaskets
careful with base gaskets….shapes vary from year to year !!!
Dropping the Lower Unit on mid 50’s 5.5 and 7.5 Johnsons and Evinrudes
HOW TO CONVERT 50s motors from two line tanks
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February 19, 2026 at 8:47 am #304821I normally do not use a sealer on the cylinder head gasket but yours looks a little sketchy so I would use some on that one. The exhaust cover gasket should use a sealer. You should not use a sealer on the intake manifold and reed plate gaskets as you do not want to have any excess sealer gumming up the intake. BRP gasket sealer or Permatex Aviation sealer #3 are good choices.
Bob
1937 Champion D2C Deluxe Lite Twin
1954 Johnson CD-11
1955 Johnson QD-16
1957 Evinrude Fastwin 18
1957 Evinrude 3022
1958 Johnson QD-19
1958 Johnson FD-12
1959 Johnson QD-20“Every 20 minute job is only a broken bolt away from a 3-day project.”
"Every time you remove a broken or seized bolt an angel gets his wings."1 user thanked author for this post.
February 19, 2026 at 8:59 am #304823http://www.youtube.com/watch?v=SVOedhzPP7M
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February 19, 2026 at 10:41 am #304825Well, I do not recommend reusing old gaskets, especially the head gasket. I would use some light sealer, such as the OMC/merc gasket sealer on most gaskets for sure. The only exception are the intake gaskets, no sealer should be used on those. But, I often coat those gaskets with some grease during installation.
I know that there are many recommendations about not using the light gasket sealer. On a new engine, with nice/flat machined surfaces, this is fine. But, we are working on old engines, most of the surfaces are not completely flat.
February 19, 2026 at 11:02 am #304832Thank you. If we wanted to0 make our own gaskets, do you happen to know what kind of gasket material to use for head gaskets, and then other gaskets? We have a laser cutter here, and I could probably scan and trace in the computer the existing gaskets we have, and then quickly laser cut them. Assuming the laser can cut through the material, they would come out great!
February 19, 2026 at 11:20 am #304834Thank you everyone for the advice! I’m loving the manual and links. Regarding the head gaskets, we could make our own by scanning the existing gaskets and cut them out with our CO2 laser cutter, assuming it would cut through the material. I’d like to try this instead of using the old gaskets we got in. The originals got torn up while taking the motors apart.
Can someone tell me what type of gasket material to buy (and maybe where to find it) for different applications such as head gaskets, intake gaskets, base gaskets, etc?
Also, here is my list of motors. I found them on marketplace over the past few months and averaged about $50 a piece:
- 1956 Evinrude 7520, 7.5hp
- 1954 Evinrude 7516 7.5hp
- 1958 Evinrude 5516, 5.5hp
- 1956 Johnson QD-17, 10hp
- 1950 Johnson QD-11 10hp (this one has a very different carb and is going to be a challenge)
- 1947 Johnson HD25, 2.5hp
- and two 1963 McCullogh 7.5hp motors (these are in better shape, but maybe more challenging since parts and information are hard to find)
February 19, 2026 at 11:42 am #304835Sorry, don’t know much about gasket materials/construction.
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