1946-1948 Zephyr 4404 carburetor blow up diagram for rebuild

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  • October 29, 2018 at 2:36 am #11716
    topgun6272
    Participant

      So I have a it appears to be but maybe someone can tell me more about my outboard. I just picked up for $40 hope
      I got a good deal a 1946-1948 zephyr 4404-00663 5.4hp outboard motor has the manual wrap around pull start. And it only stays running with choke On it dies when choke is in someone said something might be in the high inlet jet below the fuel bowl anyone have and idea? And maybe have a carburetor blow up diagram so I can rebuild it? Also does this motor Only support old school wrap around rope pull starter or can it take a spring loaded wind pull start reason I ask is because I noticed 3 bolt holes won top cover like something attaches there?

      October 29, 2018 at 3:39 am #85147
      2fast4me
      Participant

        Welcome to the club. You are missing a recoil starter. Are three pawls on top of the fly wheel? If not you will need those also. Parts are available. I have a parts zephyr but I’m not sure if the recoil is there. Please stand by more help will be coming soon. Jim

        2Fast4Me

        October 29, 2018 at 3:55 am #85150
        topgun6272
        Participant

          3 prawls? It has hooks where I put the rope on and wrap on top of tankwthere are 2 screw holes

          October 29, 2018 at 3:56 am #85151
          topgun6272
          Participant

            I would like to get a spring type
            Pull starter if anyone has one tell me how much I live in Vancouver wa

            October 29, 2018 at 4:09 am #85152
            seakaye12
            Participant

              US Member

              Hello….
              Someone will most likely post a parts manual for your motor which will include the carburetor.

              Until then….have a look at this novel approach Evinrude took to educating their dealers and mechanics…..

              Good luck with your motor; look for the attached PDF.

              October 29, 2018 at 12:51 pm #85160
              frankr
              Participant

                US Member

                Top of the flywheel (with pawls) should look like this. Exploded view by Garry.

                BTW, the center nut doubles as a flywheel puller. Just unscrew it and it will pop the flywheel off.

                October 30, 2018 at 1:49 am #85195
                topgun6272
                Participant

                  Yes it has the 3 prowls do you know where I can get a complete simplex starter recoil. I have $50 in this motor it runs with choke on I’m thinking something is stuck in the jets I plan to rebuild carburetor . Do you think I got a good deal and is it worth restoring it?

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