MYSTERY SOLVED, or at least partially…It WAS my pressure tester. Totally weird how over thee consecutive tests of top cyl holding at 60psi and bottom cyl coming up to around the same, then steadily losing pressure to zero, and in that order every time. I’m wondering if it was the amount of the hose flex causing a crack to open up or something
So….Happy to report its showing around 100psi on both cyls, and holding solid on both. Ran well in the barrel, started second pull. Runs quietly and idles nicely.
Still puzzled about why its tight with the plugs out…PO said he never touched the impeller and used it only once a year.
So, first up…service the bottom end and the recoil and I think we’re good to go!
Thanks for the help guys