Home › Forum › Ask A Member › 1960 Evinrude Fisherman stalling
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Don.
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July 30, 2026 at 8:29 pm #325447July 30, 2026 at 8:33 pm #325451
Thanks so much to everyone for adding to this discussion. I think I’m in over my head now, and I’ve already ordered a new fuel pump, so I’ll install that and see what happens. I will report back with results!
July 30, 2026 at 8:44 pm #325453odd… 5520 shows a single line tank maybe they changed mid- year ???
Evinrude Fuel Tank Group Parts for 1960 5.5hp 5520 Outboard Motor
5519 model has a 2 line tank
Evinrude Fuel Tank Parts for 1959 5.5hp 5519 Outboard Motor
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July 30, 2026 at 10:44 pm #325465Thanks so much to everyone for adding to this discussion. I think I’m in over my head now, and I’ve already ordered a new fuel pump, so I’ll install that and see what happens. I will report back with results!
I understand…. “Too many cooks…..”. I’m not sure what you are trying to point out with the copied page from the service manual, although it is a little confusing. These pages cover several years of the 5.5hp engine. The earlier models used the pressure port, but the 1960 and newer models did not. If that nipple was actually present on the 1960 models, it would have been capped off or a threaded plug would be where the nipple is shown in this picture. That picture was probably taken from a 1959 model, I can tell by the location of the knobs/links and the fact that there are no engine cover bumpers mounted to the sides of the manifold for the older clam shell engine covers, along with the presence of the pressure outlet nipple on the manifold (item 4).
The manual should have clarified that the pressure nipple was not present, or not used (plugged or capped off) on the 1960 and later models.
July 31, 2026 at 8:06 am #325490if the engine has no provisions for a side mounted fuel pump with single line fuel connector then the engine is not a 1960 model.
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July 31, 2026 at 9:27 am #325495They did some hokey stuff, I found a 1958 Johnson 18 hp with a 1959 serial number… It was factory Holiday bronze
http://www.richardsoutboardtools.com
classicomctools@gmail.comAugust 4, 2026 at 4:09 pm #325699Update: I swapped the old round fuel pump for a new Mikuni square fuel pump, plumbed the same as the old one, and the engine runs flawlessly. Ran for almost 1 hour at full throttle with no stalling at all.
Thanks again to everyone for your help!August 5, 2026 at 4:23 pm #325772nice happy ending thanks for your feedback
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August 7, 2026 at 9:59 am #325851 -
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