Home Forum Ask A Member 4404 complete parts diagram

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  • #56125
    garry-in-michigan
    Participant

      Lifetime Member

      There is only one page that would be relevant. The 1949 Zephyr was a radical departure from previous models. Besides the starter and muffler, everything below the powerhead was different. . . 🙄

      #56126
      garry-in-michigan
      Participant

        Lifetime Member

        There is only one other page that would be relevant. The 1949 Zephyr was a radical departure from previous models. Besides the starter and muffler, everything below the powerhead was different. . . 🙄

        #270007
        John Vaivoda
        Participant

          US Member - 1 Year (includes $3 online payment fee)

          Hello Gary. I am trying find your manual for rebuilding a Zephyr carburetor. I have the rebuild kit, and I have a model 4404-78215  Zephyr  5.4 hp The instructions with the kit are very vague. I saw that you have a copy of a manual for this rebuild? I am new to aomci and I have trouble navigating this website! I am not new to old outboards tho. I have about 15, that I have rebuilt and restored over the years. Anyway, can you direct me to this manual somehow? This is the most complex carburetor I have ever seen, and this zephyr is also my first 4 cylinder. It was seized when I got it, but I took care of that, and now have 7o psi in each cylinder, very good spark, and a good lower unit. And a Very clean tank, with, haha, a working petcock! I am a little nervous about going thru the carb without some better instructions and diagrams. I hope you can help me. thank you so much for your time and consideration!  John Vaivoda  jv38@juno.com

          #270009
          Buccaneer
          Participant

            US Member - 1 Year (includes $3 online payment fee)

            John, I’m sending you a Zephyr Carburetor Maintenance pdf via We Transfer,
            and the file is too big to post here.
            It should be in your email.
            The tricky part is removing the throttle spool, which is covered in this manual.
            Good Luck!

            Prepare to be boarded!

            #270010
            Buccaneer
            Participant

              US Member - 1 Year (includes $3 online payment fee)

              P.S.- Garry Spencer has been “AWOL” for quite some time now.

              Prepare to be boarded!

              #285335
              Marcus
              Participant

                US Member - 1 Year (includes $3 online payment fee)

                I’m looking for Zephyr 4404 and 4405 recoil parts, Need everything from the top of the flywheel to the top nut. If anyone can help me please Email marcusnrita@nwi.net or call or text Marcus @ 509 885-3422. Thanks  Marcus  Just trying to save another one from a slow death.

                Westbrook

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