Evinrude lightwin head gasket

[Mumbles]

Boonie wrote:

Heli Coil it will be. Thought I would reset point gap. Guess what, one of the point set screws stripped out. First time I’ve touched this motor. Small issues but takes time to sort out.

10 X 24 thread so you might have to tap it out to a 12 X 24 thread and use an appropriate screw or install a 10 X 24 Heli Coil while the coil kit is out.

Good photo Tubs! A picture is worth a thousand words and that’s exactly what I was trying to explain!

[Boonie]

Yup. Made me chuckle when I read bobs slogan.
Every 20 minute job is only a broken bolt away from a 3 day project”
So true!
Waited two weeks for the gasket and within 45 minutes two more problems to solve. Now I’m waiting on a heli coil kit.
But it’s still fun.

[outbdnut2]

I have never used sealer on JW head gaskets…but I have had to sand the warp out of a couple of them. Good info from the other guys here!
Dave

[Boonie]

Has anyone seen anything like this? This flywheel would not budge. Then it started to move but for all the wrong reasons.

• This reply was modified 3 years, 3 months ago by Mumbles.

[Mumbles]

Dang! That’s what usually happens when a three jaw puller is used to remove the flywheel. Using a three jaw on the outside edge of a flywheel is a big no no. The three threaded holes on top of the flywheel, where this one is broken, are used to remove a flywheel. Now you still have to get the core off the crankshaft.

[Boonie]

Guess I should have started at the big inning. Bought this motor from a guy that said it was to big for him to work on. He said it had spark on one cylinder. So I proceeded to remove the flywheel. One of the three bolt holes on the flywheel had been drilled and taped to 5/16. (Should have been my first clue). So I proceeded to set up my harmonic balancer to do the pull. One of the 1/4 20 holes let loose. Taped that one bigger and tried again. Little bit of force and the flywheel started to lift from one side. Cracked. I do use the proper tool. I have seen tight flywheels before but never like this one. Is it possible that the key has shifted. I’m thinking the only way now is to sergically remove it.

[Boonie]

Used a harmonic balancer. Pulled from the proper position.

[JOHN HOLBIK]

Back in the day we had a 1953 Evinrude 25. The long coil screw came loose and made the throttle plate stick at times.
My dad was a perfectionised kinda guy.He put on the proper OMC puller tightened all bolts equal and rapped the top of the puller with a hammer no go. My dad stripped the 1/4 and retapped 5/16 bolts finally it came off with a bang with 3/8 bolts in the puller.We could never figure out why that motor was so tight there was no rust on the flywheel.I have pulled lots of rusty ones with ease.

[Boonie]

I’m not quite sure how to proceed next. Can’t get a puller on it now. Try and relieve it with a die grinder?

[bobw]

Sounds like your 20 minute job just became a 3 day project!

Bob

1937 Champion D2C Deluxe Lite Twin
1954 Johnson CD-11
1957 Evinrude Fastwin 18
1958 Johnson QD-19
1958 Johnson FD-12
1959 Johnson QD-20

“Every 20 minute job is only a broken bolt away from a 3-day project.”
"Every time you remove a broken or seized bolt an angel gets his wings."

[Author]

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