Home Forum Ask A Member Evinrude 5.5 won’t start

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  • #322737
    kmead
    Participant

      Perhaps I should start a new thread, but I have some questions regarding the gear case.
      I’d like to replace the oil seal beneath the impeller, but I am not sure how to go about it. The driveshaft housing that contains the seal moves a little bit, but I am hesitant to pry too hard on it in case there’s something else holding it down. If I could remove the driveshaft housing, then I could press out the oil seal and replace the gasket under the housing as well.

      Oil-seal

      #322743
      JACQUES
      Participant

        pullers exist but carefull work with a dremel tool ( while not damaging the seating surface)  will weaken the seal and allow it to b pried out.  warning up the perimiter with a heat gun could also allow easier pull out.

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        #322748
        kmead
        Participant

          Sounds good. How do I remove the driveshaft housing so I can replace the gasket underneath it?

          #322765
          JACQUES
          Participant

            ???  seems like the drive shaft is out in you picture no ??  in any event that base plate over   the lower GC cavity can be lifed out and the seal  “attacked” from the other side.  When all done  install a new  gasket  and rebuild the pump.  while doing all this check the spring clutch (shock absorber)  underneat and make certain it is not streched!   max  lenght was 6”11/16 if I recall correctly but check.

             

            if yours us streched  compress it  spot weld it   polish it  and use bass shear /drive pin

             

            see ai reply

            One experienced restorer noted that when the shock absorber becomes longer than normal due to age or impact damage, it can rub on the bearing housing and cause the engine to feel tight when assembled. He specifically stated:

            “6 11/16″ is the length I was aiming for.”

            If you are rebuilding a 1954-1964 5.5 HP Johnson or Evinrude, that dimension is a useful reference.

            Joining AOMCI has priviledges 🙂

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            #322806
            kmead
            Participant

              Got the oil seal out.
              More questions! As you can see in the attached photo, the shift rod is bent. It’s supposed to be straight, isn’t it? It certainly appears straight in diagrams. Also, when I turn the driveshaft clockwise, the propeller spins counterclockwise (when viewed from behind) which to me indicates that it’s in reverse. Should I be able to move the shift rod up and down by hand while the lower unit is separate from the rest of the motor? It is absolutely tight and unmovable.

              Shift-rod

              Lower-unit

              #322820
              JACQUES
              Participant

                i doubt the bend will be a nuisance    hard to say if it is design intent unless sombody can clarify.  you should be able to shift fw… if you try harder   check shifter handle if it pulls up or pushes down for FW.

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                #322854
                Don
                Participant

                  US Member

                  Got the oil seal out.
                  More questions! As you can see in the attached photo, the shift rod is bent. It’s supposed to be straight, isn’t it? It certainly appears straight in diagrams. Also, when I turn the driveshaft clockwise, the propeller spins counterclockwise (when viewed from behind) which to me indicates that it’s in reverse. Should I be able to move the shift rod up and down by hand while the lower unit is separate from the rest of the motor? It is absolutely tight and unmovable.

                  Shift-rod

                  Lower-unit

                  Nice work getting that seal out, this can be a very difficult, yet delicate job indeed!  Look at the bottom of the upper seal housing, make sure the lower driveshaft has not been rubbing/grinding on it.  If it had, you may need to do something with that darn spring clutch which may have expanded.   I wouldn’t worry much about the slightly bent shift rod as long as it is not distorted/bent where it rides through the shift rod bushing/oring inside the gearcase.

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                  #323657
                  kmead
                  Participant

                    I have removed the carburetor and am preparing to rebuild it. Is there any need to remove the intake manifold while I’m at it? The rebuild kit did not come with a rear manifold gasket, but I think I could make one if necessary.

                    Intake-manifold-

                    Intake-manifold-

                    #323741
                    JACQUES
                    Participant

                      no need    do not fix what works

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                      #323756
                      Don
                      Participant

                        US Member

                        Can’t remember if you have had this powerhead apart/intake manifold off.  If so, both gaskets should be replaced.  Do not use sealer on the gaskets, and don’t mix them up.  I usually just coat the gaskets with some regular marine grease prior to installation on the intake manifold.

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